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詳細內容:6GK1543-1AA01 在一棟陳舊的建筑里,幾臺6層樓高的重型機器正在接受最后的檢驗。很快,這些設備將出現(xiàn)在汽車廠的生產車間內,完成自己的生產任務。這些龐然大物承擔的任務為數(shù)控沖壓,是汽車制造流水線的第一步。 在過去十多年中,這些龐然大物的表現(xiàn)還算不錯,保持著一貫的穩(wěn)定性和持續(xù)性。車間的經理說,過去幾年,在為福特生產的7條沖壓線中,西門子提供的軟件扮演了重要的作用,其數(shù)字化技術的使用,保證了設備的生產效率。 王海濱對這樣的改變感到滿意。作為西門子(中國)有限公司執(zhí)行副總裁、數(shù)字化工廠集團總經理,王海濱一直強調,“企業(yè)的核心競爭力可以歸結為效率、靈活性和創(chuàng)新速度三個關鍵要素,而提升這三者也是工業(yè)4.0的最大作用所在”。 在工業(yè)4.0的概念流行起來后,越來越多的企業(yè)希望找到參與到這場工業(yè)革命中來的快捷途徑,相對于外界對工業(yè)4.0的復雜解釋,王海濱給出了一個簡單的理解,核心關鍵詞就是“效率”。“在西門子,當我們提到工業(yè)4.0的時候,我們會更強調效率,”他告訴來訪者,“實質上就是,企業(yè)在已經達到的自動化水平、智能化和現(xiàn)有的生產水平生產方式上,再上一個臺階”。 所有的故事,都從“效率”開始說起。 效率改進 西門子與濟南二機床的合作已經持續(xù)了20年,在這20年間,后者從最初的小兵工廠,成長為世界前三的汽車沖壓設備制造商。隨著汽車工業(yè)更新?lián)Q代加快,市場競爭日益激烈,汽車工廠對沖壓線的精度、效率和柔性化的要求也在不斷提高。 2010年起,濟南二機床開始使用西門子PLM(產品生命周期管理)軟件,由此邁出了數(shù)字制造的堅實一步。“我們已經使用二維設計軟件30年了,過去積累的許多現(xiàn)成的設計模塊可以拿來就用。而轉向三維設計需要從零開始,不斷積累。”濟南二機床機械設計師李正爽說。 2011年至今,濟南二機床已先后拿到福特7條沖壓線的訂單。在設計過程中,它們都采用了西門子SolidEdge軟件,并集成西門子電氣設備來保證穩(wěn)定、高效的運行。 濟南二機床副總經理張世順介紹,這幾條線代表了世界最高水平,能每分鐘沖壓15件大型汽車覆蓋件,沖壓線效率的提高,猶如百米賽跑,每提高半秒都無比艱難。 這是制造類企業(yè)生產線效率改進的經典案例!皬囊郧暗12次線到15次線的技術跨越,如同‘動車’到‘高鐵’的飛躍!睆埵理槺硎。 生產線的更新?lián)Q代是制造類企業(yè)生命周期的一部分,特別是2012年以后,隨著中國宏觀經濟進入低迷周期,傳統(tǒng)制造業(yè)的升級成為自上而下關注的重點。 也就是從那時候開始,工業(yè)4.0的熱潮開始興起,直到今天,這個概念已經變得無比復雜,大多數(shù)企業(yè)都愿意描繪一幅“已經走在工業(yè)4.0大路上”的宏偉藍圖。 王海濱對這樣的“熱炒”不無擔憂。“不是天天喊著工業(yè)4.0就能實現(xiàn)!痹谕鹾I看來,工業(yè)4.0實質上就是“工業(yè)界在已經達到的自動化水平、智能化和現(xiàn)有的生產水平生產方式上,再上一個臺階”。 這看似是非常簡單的一步,但對企業(yè)來說,意味著一個全新的起點。“企業(yè)要不斷嘗試提升自身生產能力!蓖鹾I解釋道,“更需要依托企業(yè)的好奇心和上進心,用一種實干的心態(tài)提升自身生產線的效率”。 對陜西龍鋼的節(jié)能改造是一個代表性案例。彼時,西門子開始了對龍鋼生產線的節(jié)能改造,用變頻器改進了其燒結風機的節(jié)能效率,根據實際測定的節(jié)能指標,西門子可每年幫助龍鋼節(jié)省15800噸標準煤。 BANNER ENGINEERING MGR1216A USPP MGR1216A BANNER ENGINEERING DX80N9X2S4A2 NSPP DX80N9X2S4A2 BANNER ENGINEERING MSR824 MSE824Y MINI-SCREEN SET NEW BANNER ENGINEERING SGR3-533Q8 NSFP SGR3533Q8 BANNER ENGINEERING MSE4824Y USPP MSE4824Y BANNER ENGINEERING MSR4824Y USPP MSR4824Y BANNER ENGINEERING BD8D4EP4ET NSFP BD8D4EP4ET BANNER ENGINEERING USE1624YP2 USPP USE1624YP2 BANNER ENGINEERING USR1624YP2 USPP USR1624YP2 Banner Engineering BMRL6032A Reciever Sensor - 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